텅스텐 스틸 커터는 주로 텅스텐 강철 전체를 모재로 몇 가지 생산 공정을 거친 후 만들어진다. 경질합금이라고도 불리는 텅스텐강은 프리미엄 탄화텅스텐과 코발트분말을 제형비율로 혼합해 제압소결을 거쳐 만들어지며 고경도, 고강도, 고내마모성, 고탄성 모듈 등의 특징을 가지고 있어 분말야금 산업에 속한다.경질합금 공구는 현대공업의 발전을 추동하는 중요한 요소로 제조업의 발전에 기초적인 추진역할을 하고 있다.경질 합금 커터를 더 잘 활용하기 위해 사용하기 전에 연마할 수 있습니다.가장 좋은 연마 장비는. 텅스텐 스틸 커터 소개 텅스텐강은 결정립도별로 일반경질합금, 세결정경질합금, 아세결정경질합금, 초미세결정경질합금으로 나눌 수 있다.텅스텐강의 주요 화학성분에 따라 탄화텅스텐과 탄화티타늄으로 나눌 수 있다. Tungsten carbide includes tungsten cobalt class (YG), tungsten cobalt titanium class (YT) and added rare carbonization class (YW), which have their own advantages and disadvantages. The main components are tungsten carbide (WC), titanium carbide (Tic), niobium carbide (NBC) and other commonly used metal bonding phase is Co.Titanium carbide-based carbide is a hard alloy with Tic as the main component, and the metal bonding phase Mo and Ni are commonly used. The hard alloy has a high hardness (86 ~ 93HRA, equivalent to 69 ~ 81HRC), second only to diamond, good thermal hardness (up to 900 ~ 1000℃, maintain 60HRC). High bending strength (MPa5100), good impact toughness and high corrosion resistance to chemical inert properties of general alloy blades do not.  

PCD 공구를 이용한 연삭공정The high hardness of PCD makes its material removal rate extremely low (even only 1/10000 of that of cemented carbide).At present, the PCD tool grinding process mainly USES the ceramic bonded diamond wheel for grinding. Because grinding between grinding wheel abrasive and PCD is the interaction between two materials with similar hardness, its grinding law is relatively complex. For high particle size and low speed grinding wheels, the use of water-soluble coolant can improve the grinding efficiency and grinding accuracy of PCD. The choice of grinding wheel binder depends on the type and processing conditions of the grinding machine. Because EDG grinding technology is hardly affected by the hardness of the workpiece being ground, EDG grinding PCD has great advantages. There is also a great demand for this flexible grinding process for the grinding of some complex shape PCD cutters such as woodworking cutters. With the continuous development of EDG grinding technology, EDG technology will become a major development direction of PCD grinding.Demina’s tool grinder Bt-150J is a diamond tool grinder with stable performance and simple operation, which is suitable for customers with low manual skills. Can manufacture and grind high-speed steel non-standard, hard alloy, polycrystalline synthetic diamond (PCD), and cubic boron nitride (CBN) and single-crystal cutting tools. Including welding turning tool, machine clip blade, boring tool, groove tool, and many other types, it is easy to grind out angles and arcs and other excessive edges on these tools.

5-axis CBN tool grinding machine is a tool grinding machine developed by Demina. The multi-function CBN tool sharpening machine has the characteristics of high grinding precision, convenient installation. Beautiful appearance, novel structure, flexible rotating parts, low noise, small vibration, bearing part with bearing, durable, wear-resistant and convenient operation. Designed for sharpening milling machine, cutting plotter, engraving machine, computer engraving machine, marking machine, etc. Various diameters, shapes, angles of engraving sharp knives, end mills, knives and grinding according to the proportion of the die. Therefore, it is an essential accessory for tool sharpening in the machining and engraving industry. Use precautions of Multi-function sharpener 1. The air pressure should be above 2kg/cm2. 2. The processing feed can not be too large, otherwise, the grinding wheel will wear too fast, it will also cause the sharpened tool is not sharp. 3. The number of teeth of the blade must be clarified before processing. The number of teeth input must match the number of teeth of the blade. 4. The running speed of the back and forth board can not adjust too fast. Too fast will cause the grinding tool is not sharp. Structural features OF CBN tool sharpening machine 1. This machine is suitable for grinding high-speed steel, hard alloy, and other materials. 2. With a variety of accessories, can be ground: forming tools, end mills, end mills, R-type milling cutters, cylindrical milling cutters, three-sided milling cutters. And single-angle milling cutters, reamers, turning tools, R-type turning tools, hobbing cutters, drills, taps, engraving knives. And powerful cutting tools, chamfering knives, circle cutters, outer circles, plane grooves, forming surfaces, etc. 3. Large line speed 40M / S. In addition, the equipment has precision projection equipment. Which accurately displays the grinding of the control tool and the movement of the measuring table back and forth and the movement of the grinding head up and down to install the dial indicator. Which can accurately control the displacement; newly added high-precision grinding function of inner hole and outer circle. 4. The column structure adopts the integral casting structure and is integrated with the beam. Which has sufficient rigidity to achieve high longitudinal geometry and numerical control precision. 5. The rotary table adopts the closed-face static pressure guide rail + radial rotation bearing structure. Which has high rotation precision and dynamic rigidity. 6. The main grinding wheel spindle adopts high-precision rotating bearing structure. And the BBT50 grinding wheel automatic exchange structure and hydraulic broach device are installed. 7. Grinding wheel dressing: equipped with three types of dressers, horizontal diamond disc dresser. Double diamond pen dresser, vertical diamond forming roller dresser. 8. The numerical control system adopts FANUC 18i-TB AC servo numerical control system. The number of control axes is seven axes, which are the longitudinal feed of the carriage. The vertical feed of the main grinding head. The electric spindle grinding head and the measuring device. The main grinding head and the table drive (SP axis); the ATC grinding wheel library drive (PMC) ). 9. The grinding wheel library adopts a disc structure, and three large grinding wheels and three small grinding wheels can place at intervals, for a total of six pieces. 10. Vertical clamping workpiece grinding. Can achieve a single clamping multi-process composite processing. 11. Use isolation and forced cooling to eliminate heat sources.

PCD 커터를 사용하여 알루미늄 합금을 가공할 때 다이아몬드의 경도가 높아 표면과 금속의 친화력이 낮고 커터의 전면 칼국수가 거울로 마감되어 적변이 잘 발생하지 않아 가공 치수 안정성과 표면 품질이 우수하다.PCD 커터를 이용해 각종 규격의 알루미늄 합금 부품을 가공하면 커터 수명이 수천에서 수만에 달해 특히 자동차·오토바이 부품의 대량 생산에 적합하다.PCD 도구의 주요 지표1.경질합금의 경도가 크고, 경질합금의 8~12배에 달하며, 최고 온도는 8000HV까지이다.2. PCD의 열전도계수는 경질합금의 1.5~9배인 최대 700W/mK까지 PCBN과 구리보다 높다.따라서 PCD 도구는 열전달 속도가 매우 빠릅니다.3. The friction coefficient of PCD is generally only 0.1 ~ 0.3 (the friction coefficient of cemented carbide is 0.4 ~ 1), so PCD tools can significantly reduce the cutting force.4. The thermal expansion coefficient of PCD is 1/5 of the cemented carbide, which is 0.9 × 10 ^ -6 ~ 1.18 × 10 ^ -6. Therefore, the thermal deformation of the PCD tool is small, and the processing accuracy is high.5. PCD 커터는 유색·비금속 소재와의 친화력이 적고 가공 과정에서 칩이 칼끝과 잘 결합하지 않아 컷팅종이 형성된다.

The cutting process of honing The cutting process of honing is that the workpiece is fixed during honing. The honing head and the machine tool's spindle are floating and connected under a certain pressure through the relative movement of the honing head and the workpiece surface so that a very thin layer of metal is cut from the machining surface. During honing, the honing head has three movements, namely rotary motion, reciprocating motion and radial pressurizing motion perpendicular to the processing surface. The first two movements are the main movements of honing. Their synthesis makes the cutting trajectory of the abrasive grains on the stone on the surface of the hole intersect without reticulation, so it is easy to obtain a surface with a low surface coarseness. Radial pressurization is the feed motion of oilstone. The greater the pressure, the greater the feed. Main characteristics of honing Honing has the following main features 1. Honing is made of a softer material than the workpiece. During grinding, some abrasive particles are suspended between the workpiece and the grinding tool, and some abrasive particles are embedded in the surface layer of the grinding tool. The workpiece and the grinding tool are moved relative to each other, and the abrasive cuts a thin layer of metal on the workpiece surface mainly the bumps left by the previous process). 2. Manual grinding has a large workload and low productivity. The precision requirements of the are not high. Both metal and non-metal materials can be ground. 3. The grinding process of honing is not only processing metal with abrasive particles, but also chemical action. The abrasive mixture liquid forms an oxide layer on the surface of the workpiece, which makes it easy to be cut off by the abrasive, thereby greatly speeding up the grinding process. 4. The relative movement of the honing and the workpiece during grinding is more complicated. Therefore, each abrasive particle will not repeat its own trajectory on the workpiece surface, so it is possible to uniformly cut off the convex peaks on the workpiece surface. 5. Because honing is performed at low speed and low pressure, it is like that after grinding, the accuracy can reach IT6 or higher, and the surface roughness R. The value is less than 0.16 μm. But grinding cannot correct the position error of the hole, and the position accuracy of the hole can only be guaranteed by the previous process.  

PCD 복합판 제작1.PCD composite sheet manufacturing: PCD composite sheet is made of natural or synthetic diamond powder and binder (including cobalt, nickel, and other metals) sintered at a certain proportion under high temperature (1000-2000 ℃) and high pressure (50,000-100,000 atmospheres).In the sintering process, due to the addition of the binder, the bond Bridges with TiC, SiC, Fe, Co, Ni, etc. as the main components are formed between the diamond crystals. The diamond crystals are embedded in the skeleton of the bond Bridges in the form of covalent bonds. The composite sheet is usually made into a disc with a fixed diameter and thickness, and the composite sheet is then ground and polished and subjected to other physical and chemical treatments.2. PCD 툴을 생산하고 싶다면 PCD 컴포지트 보드를 구매해야 한다.그것은 가장 중요한 원자재이다.데미나 공구 연삭기는 다양한 유형의 PCD 커터를 연마할 수 있다.언제든지 연락 주세요.

The tool grinding machine is a grinding machine for the making of things and sharpening of the tool. The diamond grinding wheel can sharpen all kinds of carbide tools. High precision, good rigidity, economical and practical, especially suitable for sharpening various small and medium-sized things, such as reamer, tap, twist drill, reaming drill, various milling cutters, milling cutter heads, and gear cutters. With the corresponding attachments, it is possible to grind the outer circle, the inner circle, and the plane, and also grind the sample and the mold. It is mostly used in east-west workshops for east-west production plants and machinery production plants. The operation method of BT-150M Tool Grinding Machine 1. First, determine the diameter of the milling cutter. If you want to grind the 8MM end mill, use the 8MM collet and lock the cutter to the 50D sleeve. 2. Set the angle, the milling cutter sleeve slightly swing 4 ° (the bottom angle of the milling cutter is between 2 ° ~ 6 °). 3. Start grinding the bottom surface, for example, the milling cutter, align the milling cutter with the grinding wheel, complete the tool setting step and then grind the bottom angle of the milling cutter. After grinding one edge and then replacing another cutting edge, the grinding is performed in turn. 4. BT-150M Tool Grinding Machine grind the center of the milling cutter to the escape angle, and swing the sleeve to about 10°, and then grind the center escape angle of each milling cutter. 5. Grind the second clearance angle of the milling cutter in turn. 6. Grind the side edge of the milling cutter, use the top to end the spiral groove of the milling cutter, align the grinding wheel, and push the sleeve to grind the spiral side edge of the milling cutter. According to the above-mentioned universal tool grinder grinding end mill method, you can make your milling cutter still new and solve the milling problem.   Description of equipment of BT-150M Tool Grinding Machine Main Machine(BT-150M) and Standard Configuration: 1). Spindle Motor Power: 3.0Kw, Variable speed (500-4000 rpm); 2). Feed axis and tool rotation axis position digital display; 3). Spindle Declination can be arbitrarily adjusted -5°-25°; 4). Max oscillation length is 30mm, the max oscillation frequency  is 60times/min; 5).Optical CCD system with 80x zoom and 15-inch monitor; 6). One Diamond Grinding Wheel and three Grinding Wheel Flange; 7). One spindle cooling water tank and JK-M water tank.    

The improvement of tool performance is closely related to the development of tool manufacturing technology. As advanced tool materials such as PCD become increasingly popular in the market, tool manufacturers will find faster, higher quality and more cost-effective ways to manufacture these tools. The integration of other processes (such as EDM) with traditional grinding techniques is a way to meet the challenge of making super hard tools using advanced technology.PCD 도구의 주요 지표1.경질합금의 경도는 경질합금의 8~12배에 달하며 경도는 8000HV까지 가능하다.2.PCD의 열전도계수는 경질합금의 1.5~9배인 700W/mK이다.따라서 PCD 도구는 열전달 속도가 매우 빠릅니다.3. PCD 커터의 마찰계수는 일반적으로 0.1~0.3에 불과하기 때문에 PCD 커터는 절삭력을 현저하게 감소시킬 수 있다.4. The thermal expansion coefficient of PCD is only 0.9×10^-6 ~ 1.18×10^-6, which is only 1/5 of that of cemented carbide. Therefore, the thermal deformation of the PCD tool is small and the machining accuracy is high.고품질의 PCD 도구를 연마하고 싶다면 데미나 브랜드를 선택하십시오.우리는 PCD 커터 연삭에 10년의 제조 경험을 가지고 있다.저희 회사에 오신 것을 환영합니다.

BT-150H형 초경공구 연삭기로 PCD, PCBN 및 CVD 커터를 가공 및 연삭하는 것은 경제적인 선택이며, 경질합금 또는 고속 비표강 블레이드의 가공 및 연삭에 대해서도 마찬가지다.표준 및 비표준 용접 공구, 클램프 블레이드, 나이프, 슬롯 공구 등 모든 유형의 공구를 연마할 때 이러한 공구에서 모서리, 호 등의 오버사이드를 쉽게 연마할 수 있습니다. BT-150H 공압 다이아몬드 공구 연삭기의 특징 1. Tool machine mechanical structure: The bed (base) adopts high-quality integral castings. The main parts weigh 1.6 ton, which can meet the grinding requirements of any superhard material. 2. 공작기계 전기 스핀들 : 연마 헤드는 고정밀, 높은 인버터의 변속 전기 주축을 채택한다.전력은 3.0kW로 최대 시속 4000rpm까지 가능하다.또한 순환수 냉각제를 사용합니다.연마 주 축 회전 정밀도: 끝은 0.002mm, 지름은 0.003mm 뜁니다. 3. 공압 이송 기구: 공작기계는 "항압연마" 기술을 채택한다.즉, 커터의 연삭 과정에서 공구는 항상 일정한 기압을 견디고 있습니다.이렇게 연마 과정은 균형이 안정적으로 유지되고 전반적인 연마 효율이 높다. 4. 보조 작업: 커터는 샌드휠에 접근하여 연마한 후 캐디 위치로 돌아갑니다.두 운동 모두 공압 이송 장치를 통해 쾌속 급퇴가 가능하며, 보조 시간을 최대 70%까지 절약할 수 있다. 5. Grinding head reciprocating servo oscillation: Reciprocating oscillation of grinding wheel realized by servo motor, the oscillation can be adjusted casually during 0-30mm( oscillation can be increased to 150mm according to customer's demands). So grinding wheels are consumed evenly, and self-sharpening is fulfilled in time, to ensure the accuracy and roughness of grinding. 6.ccd 온라인 측정: 광학 현미경 및 ccd 캠코더 확대 기술을 사용하여 확대 배수를 25-80 범위에서 선택할 수 있습니다.보정 후 비교에 사용되는 마커 선은 그대로 유지되므로 비교의 정확성을 보장하여 작업셀이 팁 호를 정확하게 탐지할 수 있습니다.

PCD 도구의 분류1. 메탈 커팅용 PCD 커터PCD cutting tools for metal cutting are mainly divided into wild-type PCD cutting tools and indexable PCD cutting blades. In recent years, welded PCD tools with handles have developed rapidly in the automobile and parts industry. There are mainly PCD milling cutter, PCD boring cutter, PCD reamer or above two or even more than three kinds of tool combination PCD cutter, tool handle form mainly for the cylinder handle, BT handle (BT40 and BT50), SK handle (SK40 and SKS0), HSK handles (HSK63 and HSK100), etc.2. 목재가공용 PCD 공구PCD 커터는 목재 가공 산업에도 널리 사용되고 있다.PCD 목공 커터는 PCD 톱날과 PCD 포밍 목공 커터로 나눌 수 있다.PCD 공구 가공 범위는 기존의 금속 절삭 가공에서 석재 가공, 목재 가공, 금속 베이스 복합 재료, 유리, 엔지니어링 세라믹 등의 재료 가공으로 확장되었다.최근 PCD 도구 적용 현황에 대한 분석을 통해 PCD 도구는 다음 두 가지 측면에 주로 사용된다는 것을 알 수 있다.1. Difficult to process non-ferrous metal material processing: with ordinary tool processing difficult to process non-ferrous metal material, often produce tool easy to wear, low processing efficiency defects, and PCD tool can show good processing performance. For example, a new type of engine piston material, super eutectic silicon, and aluminum alloy, can be processed effectively with the PCD tool (a breakthrough has been made in the research on the machining mechanism of this material).2. Difficult to process non-metallic materials processing: PCD tool is very suitable for stone, hard carbon, carbon fiber reinforced plastic (CFRP), artificial plate, and other difficult to process non-metallic materials processing. Such as Hua Zhong university of science and technology in 1990 to achieve the PCD tool processing glass. Laminate flooring and other wood-based plates (such as MDF) are being used more and more widely. PCD tools can be used to process these materials to avoid defects such as tool wear.더미나는 중국에서 전문적인 PCD 커터 맷돌이다.PCD, PCBN 및 CVD 블레이드를 연마할 수 있는 아주 적은 수작업 스킬이 필요합니다.이 장비는 성능이 좋을 뿐만 아니라 연마 효율이 높다.필요한 사용자 구매를 환영합니다.