PcBN 도구 적용
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회사 이름: BEIJING DEMINA PRECISION MACHINERY CO., LTD
전화 0086-10-62965622 0086-13910819265
이메일:[email protected]
주소: No.1034, Building A, Hongfu Science Park, Beiqijia Town, Changping District, 102209, Beijing, China

PcBN 도구 적용


2023-05-19


고속, 초고속 절삭 기법에 적합한 PcBN 공구

PcBN 공구는 고속 절삭주철, 조질강 등의 재료에 가장 적합하다.PCBN 공구가 주철과 담금질 하드 스틸을 가공할 때 공구 마모와 절삭 거리의 관계를 보면 알 수 있다.절단 속도가 일정 한계를 초과하면 절단 속도가 높을수록 절단 속도가 작아집니다.즉, 고속 절삭에 따른 공구 수명이 길어질수록 현대 고속 절삭에 특히 적합하다.

최적 공구재료를 위한 PcBN 공구철물 가공기술

Finishing of quenching hardware (hardness above HRC55), usually by grinding method to finish. But with the development of cutting tool materials and lathe (especially CNC lathe) the improvement of the machining accuracy, replace the grinding with hard cutting to complete parts processing has become a new finishing way. Eventually, this car for grinding process method has the following advantages:

(1) It can improve the machining flexibility, break through the limitation of the grinding wheel. And produce workpiece with different geometric shapes by changing the cutting edge and the way of walking the cutting tool;

(2) The environmental protection problem in cutting processing is increasingly serious, the waste fluid and waste generated by grinding processing are more and more difficult to deal with and remove. And harmful to the human body, and the hard cutting without adding coolant, significant; (3) High cutting efficiency, short processing time, small equipment investment, can reduce the processing cost; (4) The energy consumed by cutting the same volume is only 20% of the grinding, so the cutting heat generated is less. And the processed surface is not easy to cause burns and micro-cracks, which is easy to maintain the integrity of the workpiece surface performance; (5) Under the same metal removal rate, hard cutting saves energy compared with grinding. Tools commonly used for hard cutting are ceramic, TiC coated blades and PCBN tool materials, but PCBN is the best tool material for hard turning at a high speed (above 1000m/min). For example, in the automobile gearbox synchronizer set fork (material is 20CrMnTi, hardness is HRC58 ~ 62) processing with the car grinding, the efficiency increased more than 4 times, the processing cost reduced to the original grinding process 1/3 ~ 1/2.
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